Precision Copper Wire Bunching Machine Low Carbon Steel Structure

Precision Copper Wire Bunching Machine Low Carbon Steel Structure​

Copper Wire Bunching Machine Merits:

1. Spindle and aluminum plate finish: after high-speed dynamic balancer processing; noise less than 75 decibels
2. Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
3. Bow use Japan imported SK5, finished with heat treatment, the surface of hard chrome
4. Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
5. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet

Copper Wire Bunching Machine main performance parameters

1. Application: over 7 pcs alloy wires, tinned wire, enameled wire and etc. 1 + 6 can replace twisting with stranding
2. Mono-filament diameter range: φ0.025 ~ φ0.08mm
3. Twisted wire diameter range: φ0.075~ φ0.24mm
4. Stranded cross-sectional area: 0.0034~ 0.035mm²
5. Spool specifications: φ200mm ×31mm×φ135mm(or customerized with client’s drawings)
6. Max speed : 3000RPM(Design speed);
7. Cable laying: φ15mm light rod bearing type ,rolling lay length and distance can be accurately adjusted
8. Strand lay length: 0.8~ 4.0mm 14 class
9. Main motor: 2.2KW AC motor
10. Assembly volume: about 10Kg
11. Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
12. Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
13. Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant

Copper Wire Bunching Machine Mechanical Performance

1. Body structure:

1) Material: low carbon steel welded together.
2) Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

2. Bunching Entry part:

1) Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2) Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

3. Spindle:

1) Material: 40Cr steel forging after quenching and tempering treatment.
2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)

4. Aluminum plate:

1) Material: ZL104
2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

5. Bow

1) Material: Japan imported SK5.
2) Shape: special appearance, reduce the wind resistance.
3) Weight tolerance : less than 0.03 grams per pair

6. Transmission part: with imported synchronous belt drive, laying length accurate

7. Wire entry wheel:

1) Material: # 45 steel finished with heat treatment HRC30-40.
2) Hard chrome plated on the surface, not easy to wear

Copper Wire Bunching Machine Detail Specification: